ukusetshenziswa kweyunithi yempendulo pgc kumathuluzi omshini we-cnc
ukusetshenziswa kweyunithi yempendulo pgc kumathuluzi omshini we-cnc
ukusetshenziswa kweyunithi yempendulo pgc kumathuluzi omshini we-cnc
ukusetshenziswa kweyunithi yempendulo pgc kumathuluzi omshini we-cnc
  • ukusetshenziswa kweyunithi yempendulo pgc kumathuluzi omshini we-cnc
  • ukusetshenziswa kweyunithi yempendulo pgc kumathuluzi omshini we-cnc
  • ukusetshenziswa kweyunithi yempendulo pgc kumathuluzi omshini we-cnc
  • ukusetshenziswa kweyunithi yempendulo pgc kumathuluzi omshini we-cnc

ukusetshenziswa kweyunithi yempendulo pgc kumathuluzi omshini we-cnc

Amathuluzi omshini wokulawula izinombolo, afushaniswe njengamathuluzi omshini we-CNC, angamathuluzi omshini azishintshayo afakwe izinhlelo zokulawula izinhlelo. Lolu hlelo lokulawula luyakwazi ukucubungula ngokunengqondo izinhlelo ezinamakhodi okulawula noma eminye imiyalelo engokomfanekiso, lizihlukanise, lizimele ngezinombolo ezinamakhodi, futhi lizifake kumadivayisi okulawula izinombolo ngokusebenzisa abathwali bolwazi. Ngemva kokubala nokucubungula, amasignali okulawula ahlukahlukene athunyelwa idivayisi yokulawula izinombolo ukuze kulawulwe isenzo sethuluzi lomshini, futhi kucutshungulwe ngokuzenzakalelayo izingxenye ngokuvumelana nokuma nosayizi odingwa umdwebo. Amathuluzi omshini wokulawula izinombolo axazulule ngempumelelo izinkinga eziyinkimbinkimbi, ezinembayo, ezincane, kanye nezinkinga zokucubungula izingxenye ezihlukahlukene. Ziyithuluzi lomshini ozishintshayo eliguquguqukayo nelisebenza kahle elimele inkomba yokuthuthukiswa kobuchwepheshe besimanje bokulawula ithuluzi futhi ingumkhiqizo ojwayelekile we-mechatronics.

1. Izici zamathuluzi omshini we-CNC

(1) Ukunemba okuphezulu kokucubungula. Amathuluzi omshini wokulawula izinombolo acubungula imiyalelo enikezwe ngenombolo. Njengamanje, ukushaya kwenhliziyo okulingana namathuluzi omshini we-CNC ngokuvamile kufinyelela ku-0.001, futhi ukucaciswa okuphambene kochungechunge lokudluliswa kokuphakelayo kanye nephutha le-screw pitch kunganxeshezelwa idivayisi ye-CNC. Ngakho-ke, amathuluzi omshini we-CNC angafinyelela ukunemba okuphezulu kwemishini. Kumathuluzi omshini we-CNC amancane naphakathi nendawo, ukunemba kwawo kokuma ngokuvamile kungafinyelela ku-0.03, futhi ukunemba kokuma okuphindaphindiwe ngu-0.01.

(2) Ukuzivumelanisa nezimo okuqinile ekucubunguleni izinto. Lapho ushintsha izingxenye zomshini ethuluzini lomshini we-CNC, kuyadingeka kuphela ukubhala kabusha uhlelo bese ufaka uhlelo olusha ukuze kuzuzwe ukwenziwa kwezingxenye ezintsha. Lokhu kunikeza lula kakhulu ukukhiqizwa kwezingcezu eziyinkimbinkimbi, amaqoqo amancane, nokukhiqizwa kwesivivinyo kwemikhiqizo emisha. Ukuze uthole ukunemba kanye nezingxenye eziyinkimbinkimbi okunzima noma okungenakwenzeka ukucutshungulwa ngamathuluzi omshini ovamile owenziwe ngesandla, amathuluzi omshini we-CNC nawo angakwazi ukufeza ukucubungula okuzenzakalelayo.

(3) Izinga eliphakeme lokuzenzela kanye namandla aphansi okusebenza. Ukucutshungulwa kwezingxenye ngamathuluzi omshini we-CNC kuqedwa ngokuzenzakalela ngokuya ngezinqubo ezihlelwe ngaphambilini. Ngaphezu kokubeka amabhande okubhoboza noma amakhibhodi asebenzayo, ukulayisha nokuthulula izingcezu zokusebenza, ukuhlola okuphakathi kwezinqubo ezibalulekile, nokubona ukusebenza kwamathuluzi omshini, opharetha akudingeki benze imisebenzi yezandla eyinkimbinkimbi ephindaphindayo. Amandla okusebenza nokushuba kungancipha kakhulu. Ngaphezu kwalokho, amathuluzi omshini we-CNC ngokuvamile anokuvikela okuhle kokuphepha, ukukhishwa kwe-chip okuzenzakalelayo, ukupholisa okuzenzakalelayo, namadivayisi okugcoba okuzenzakalelayo, kanye nezimo zokusebenza zabaqhubi ziba ngcono kakhulu.

(4) Ukusebenza kahle kokukhiqiza okuphezulu. Isikhathi esidingekayo sokucubungula ingxenye ngokuyinhloko sihlanganisa izingxenye ezimbili: isikhathi sokuqondisa kanye nesikhathi esiyisizayo. Ibanga elihlukile lejubane lokuphotha kanye nezinga lokuphakelayo lamathuluzi omshini we-CNC likhulu kunalelo lamathuluzi omshini ojwayelekile, ngakho-ke imingcele yokusika evumayo ingakhethwa kunqubo ngayinye yamathuluzi omshini we-CNC. Ngenxa yokuqina okuhle kwesakhiwo samathuluzi omshini we-CNC, kuvumela ukusika okuqinile ngamanani amakhulu okusika, okuthuthukisa ukusebenza kahle kokusika futhi konga isikhathi sokuqondisa. Ngenxa yesivinini esisheshayo sokunyakaza sokungenzi lutho sezingxenye ezihambayo zamathuluzi omshini we-CNC, isikhathi sokubopha kanye nesikhathi esiyisilekeleli se-workpiece sincane kunalezo zamathuluzi omshini ojwayelekile.

Cishe akudingekile ukulungisa kabusha ithuluzi lomshini we-CNC lapho ushintsha izingxenye zomshini. Ngakho konga isikhathi sokufakwa nokulungiswa kwengxenye. Izinga lomshini lamathuluzi omshini we-CNC lizinzile, ngokuvamile lihlola kuphela ucezu lokuqala kanye nokuhlolwa kwesampula kobukhulu obuyinhloko phakathi kwezinqubo, ngaleyo ndlela konga isikhathi sokuphumula ukuze sihlolwe. Lapho kwenziwa imishini esikhungweni somshini, ithuluzi lomshini lizuza ukucubungula okuqhubekayo kwezinqubo eziningi, okuholela ekuthuthukisweni okuphawulekayo ekusebenzeni kahle kokukhiqiza.

(5) Izinzuzo zezomnotho zinhle. Nakuba amathuluzi omshini we-CNC ebiza kakhulu futhi edinga izindleko eziphezulu zokwehla kwemishini engxenyeni ngayinye ngesikhathi sokucubungula, esimweni sesiqephu esisodwa kanye nokukhiqizwa kwe-batch encane, ukusebenzisa amathuluzi omshini we-CNC kungasindisa isikhathi sokumaka, ukunciphisa ukulungiswa, ukucubungula, kanye nesikhathi sokuhlola, nokulondoloza izindleko zokukhiqiza eziqondile; ② Ukusebenzisa amathuluzi omshini we-CNC ukucubungula izingxenye ngokuvamile akudingi ukukhiqizwa kwezinto ezikhethekile, ukonga izindleko zemishini; ③ Ukunemba okuzinzile komshini we-CNC kunciphisa izinga lokulahlwa futhi kwehlisa izindleko zokukhiqiza; ④ Amathuluzi omshini wokulawula izinombolo angafinyelela ukusetshenziswa kwezinhloso eziningi, onge indawo yefekthri, futhi onge ukutshalwa kwezimali kwezokwakha. Ngakho-ke, ukusebenzisa amathuluzi omshini we-CNC kusengakwazi ukuzuza izinzuzo ezinhle zezomnotho.

2. Ukusetshenziswa kwamathuluzi omshini we-CNC kunezinzuzo eziningi amathuluzi omshini ojwayelekile angenazo. Ububanzi bohlelo lwayo lokusebenza bukhula njalo, kodwa ayikwazi ukufaka esikhundleni ngokuphelele amathuluzi omshini ojwayelekile, futhi ayikwazi ukuxazulula zonke izinkinga ekucutshungulweni komshini ngendlela eyongayo Amathuluzi omshini wokulawula izinombolo afanele ukucubungula izingxenye ezinezici ezilandelayo:

(1) Izingxenye ezikhiqizwe ngezinhlobo eziningi namaqoqo amancane.

(2) Izingxenye ezinobumo nezakhiwo eziyinkimbinkimbi.

(3) Izingxenye ezidinga ukulungiswa njalo.

(4) Izingxenye ezibalulekile ezibizayo nezingezona ezilahliwe.

(5) Izingxenye eziphuthumayo ezinomklamo omfushane nemijikelezo yokukhiqiza.

(6) Izingxenye ezinosayizi weqoqo elikhulu kanye nezidingo zokunemba okuphezulu.

 

Uhlelo Lokuvuselela Ithuluzi Lokulawula Izinombolo Okubili

 

1. Uhlolojikelele Lwezisetshenziswa

Imingcele eyinhloko yethuluzi lomshini wokuguqula ukonga amandla e-Zhongshan Liqiong CNC Processing Factory imi kanje:

(1) Uhlobo lwethuluzi lomshini: Imodeli ye-Yirun Keitel: YRX-46A Ithuluzi Lomshini Amandla e-Spindle: 7.5KW

(2) Umjikelezo wokusebenza imizuzwana emi-5, isikhathi sokubhuleka isekhondi elingu-1, i-braking current 12A

(3) Ukunikezwa kwamandla: 380V 50HZ

 

2. Ukucubungula Amandla Kagesi Avuselelwe

Uma umshini we-CNC uqeda isenzo noma uqeda umjikelezo womsebenzi, injini yomshini izoba sesimweni sokukhiqiza amandla kabusha. Ama-diode ayisithupha ku-inverter aguqula amandla emishini omshini wokudlulisa abe amandla kagesi futhi awanike amandla abuyele kusekethe ye-DC emaphakathi, okubangela ukwanda kwamandla kagesi ku-capacitor yokugcina amandla. Uma izinyathelo ezidingekayo zingathathwa, isiguquli sefrikhwensi sizokhubeka ngenxa yokugcwala ngokweqile lapho i-DC circuit capacitor voltage ikhuphuka ifinyelela kumkhawulo wokuvikela. Kuma-inverter wobunjiniyela asebenza kahle kakhulu, kunezixazululo ezimbili zokucubungula amandla kagesi avuselelwe ngokuqhubekayo: ① ukusetha izinqamuleli kusekethe ye-DC ephakathi ukuvumela amandla kagesi avuselelwe okuqhubekayo ukuthi asetshenziswe ngendlela yokushisa ngokusebenzisa izinto eziphikisayo, okubizwa ngokuthi ukubhuleka kokusetshenziswa kwamandla; ② Ukusetshenziswa kwezihlungi ezivuselelayo ukuze kudluliselwe amandla kagesi avuselelwe ngokuqhubekayo emuva kugridi kubizwa ngokuthi i-feedback braking.

(1) Ibhuleki elisetshenziswa amandla lihlanganisa iyunithi yokubhuleka kanye ne-resistor yokubhuleka.

(2) Ukuze kuzuzwe impendulo yamandla okuvuselela akhiqizwe isimo sokubhuleka semoto kagesi ukuya kugridi, isiguquli esiseceleni kwegridi kufanele sisebenzise isiguquli esibuyisela emuva. Idivayisi yempendulo yokonga amandla ye-IPC-PGC ene wave eyethulwe yi-Jianeng Company inesakhiwo esifanayo nesiguquli eseceleni kwegridi kanye ne-inverter, sisebenzisa ibhodi legridi yokubona i-voltage enemodi yokulawula ye-PWM. Ngenxa yokusetshenziswa kobuchwepheshe bokulawula be-PWM, ubukhulu nesigaba se-voltage ye-AC ohlangothini lwegridi kungalawuleka, okungenza okokufaka kwe-AC kube okwamanje esigabeni nge-voltage yegridi futhi kusondele kumagagasi e-sine. Isici samandla sesistimu yokudlulisa sikhulu kuno-0.96, futhi inamandla wempendulo yegridi engu-100% ngesikhathi sokubhuleka impendulo ngaphandle kwesidingo se-autotransformer.

Idivayisi yempendulo yokonga amandla ye-IPC-PGC sine wave ingabuyisela amandla kagesi avuselelwe akhiqizwa ngesikhathi sokulawulwa kwesivinini semoto nezinye izinqubo kugridi yamandla, igweme ukulahlekelwa amandla okubangelwa ukushisisa ukumelana kusetshenziswa amayunithi amabhuleki adla amandla avamile, ngaleyo ndlela izuze imiphumela efanelekile yokonga amandla kanye nokusebenza kahle.


Description

Ukusetshenziswa kwamandla kwamathuluzi omshini we-CNC kunqunywa ngokuqondile amandla emoto ethuluzi lomshini kanye nesikhathi sokusebenza esiqhubekayo sethuluzi lomshini, kuyilapho isikhathi esiqhubekayo sokusebenza samathuluzi omshini we-CNC sinqunywa izimo zokusebenza zethuluzi lomshini, okungukuthi imvamisa yokumisa yokuqala, isikhathi sokusheshisa, isikhathi sokucubungula, nesikhathi sokuvala. Ngakho-ke, sibala ukusetshenziswa kwamandla ngokusekelwe emandleni, isikhathi sokusebenza, kanye ne-coefficient yesimo sokusebenza sethuluzi lomshini we-CNC.

3, Isingeniso Somkhiqizo Sedivayisi Yempendulo Yokonga I-IPC-PGC Sine Wave

 

Idivayisi yempendulo yokonga amandla ye-IPC-PGC sine wave iwumkhiqizo owonga amandla onomsindo omncane okhiqizwe kusetshenziswa ubuchwepheshe baseCanada, obusebenzisa ama-algorithms athuthukisiwe ukuze kuzuzwe impendulo ephelele yamandla e-sine wave. Ingabuyisela amandla kagesi avuselelwe akhiqizwa ngesikhathi senqubo yokulawula isivinini semoto kugridi yamandla, igweme ukulahlekelwa amandla okubangelwa amayunithi amabhuleki adla amandla avamile kanye nokuzuza imiphumela yokonga amandla. Umkhiqizo wedivayisi yempendulo yokonga amandla we-PGC sine wave ufakwe izinto ezisabelayo nezihlungi zomsindo ngaphakathi, ezingaxhunywa ngokuqondile kugridi yamandla ngaphandle kokubangela ukuphazamiseka kugridi yamandla nezinto zikagesi ezizungezile.

Njengamanje, isetshenziswe kabanzi kumathuluzi omshini we-CNC, izinhlelo zokulawula i-servo nezinye izikhathi.

Lapho i-spindle yethuluzi lomshini we-CNC noma isistimu yokulawula i-servo ibhuleka ngokushesha, injini kagesi izoba sesimweni sokukhiqiza amandla kabusha. Ama-diode ayisithupha ku-inverter aguqula amandla emishini omshini wokudlulisa abe amandla kagesi futhi awanike amandla abuyele kusekethe ye-DC emaphakathi, okubangela ukwanda kwamandla kagesi ku-capacitor yokugcina amandla. Ukuze kuzuzwe impendulo yamandla kagesi avuselelwayo ukusuka kusimo sokubhuleka senjini ukuya kugridi, isiguquli esiseceleni kwegridi kufanele sisebenzise isiguquli esibuyiseleka emuva. Idivayisi yempendulo ye-IPC-PGC yamandla eyethulwe yi-Jianeng Company isebenzisa ibhodi lokuqaphela i-voltage yegridi enemodi yokulawula ye-PWM. Ngenxa yokusetshenziswa kobuchwepheshe bokulawula be-PWM, ubukhulu nesigaba se-voltage ye-AC ohlangothini lwegridi kungalawuleka, okungenza okokufaka kwe-AC kube okwamanje esigabeni nge-voltage yegridi futhi kusondele kumagagasi e-sine. Isici samandla sesistimu yokudlulisa sikhulu kuno-0.96, futhi inamandla wempendulo yegridi engu-100% ngesikhathi sokubhuleka impendulo ngaphandle kwesidingo se-autotransformer.

Idivayisi yempendulo yamandla kagesi ye-IPC-PGC ingabuyisela amandla kagesi avuselelwe akhiqizwa ngesikhathi sokulawulwa kwesivinini semoto nezinye izinqubo kugridi yamandla, igweme ukulahlekelwa amandla okubangelwa ukushisisa ukumelana kusetshenziswa amayunithi okubhuleka adla amandla avamile, ngaleyo ndlela kuzuzwe imiphumela efanelekile yokonga amandla kanye nokusebenza kahle.

Lapho injini isebenza endaweni ekhiqizayo, amandla kagesi akhiqizwa injini ageleza abuyele ebhasini le-DC ngokusebenzisa i-diode ohlangothini lwe-inverter. Lapho amandla kagesi e-DC edlula inani elithile, idivayisi yempendulo yamandla kagesi ye-IPC-PGC izoqala, ihlehlise i-DC ibe yi-AC, futhi ibuyisele amandla kagesi kugridi ngokulawula isigaba sikagesi kanye nobukhulu bedivayisi yempendulo yamandla kagesi, kufinyelele umgomo wokonga amandla.

Izici zobuchwepheshe eziyinhloko zedivayisi yempendulo yokonga amandla we-IPC-PGC yizi:

Izinkomba zobuchwepheshe:

Amandla amakhulu wokutholwa kwamandla kamishini: 12KW

Ukusebenza kahle kokuguqulwa kwamandla kagesi: 70% -95%

Ikhwalithi yamandla: I-sine wave ehlanzekile, iTHD<5% @ 100% umthwalo

Isikhathi sokuphendula: 10ms (0.01 imizuzwana)

Ama-motor ahambisanayo: i-spindle motor system, i-servo motor system

Isikhathi esiphezulu sokuphumula: 0.3 amasekhondi

Isikhathi sokuphumula esijwayelekile: imizuzwana engu-1-4

I-voltage efanelekayo: 360V-460V, 50/60HZ, izigaba ezintathu

Amazinga Ahambisana Nokuphepha kanye Ne-electromagnetic Compatibility: EN50178-1997 EN12015-2004 EN12016-2004 EN61000

4 ama-reactor akhelwe ngaphakathi nezihlungi, xhuma futhi udlale

I-PGC yamukela idizayini yesakhiwo edidiyelwe, enama-reactor akhelwe ngaphakathi nezihlungi, ngakho abasebenzisi akudingeki bathenge ngokwehlukana.

5 esikhundleni ngokuphelele ukubhuleka ukumelana

I-PGC ingakwazi ukufaka esikhundleni ngokuphelele ukubhuleka ukumelana, iguqule izingxenye ezidla amandla zibe yizo ezinephutha futhi yonge ngaphezu kuka-60% wesikhala sokufaka.

6. Kulula ukusebenza, kunciphisa izindleko zokufaka nokuqeqesha

Ngaphambi kokuphuma embonini, umkhiqizo ngamunye we-PGC usuvele usethiwe ngamapharamitha wobuchwepheshe ahlangabezana nezidingo ezingaphezu kuka-90%, okuwenza uxhumeke futhi udlale. Ngesikhathi esifanayo, ukuhlangabezana nezimo zokusebenza eziyinkimbinkimbi, abasebenzisi badinga kuphela ukulungisa umkhawulo wesenzo ukuze baqinisekise ukusetshenziswa okungu-100%. Ngakho-ke, ngisho noma ungeyena uchwepheshe wezobuchwepheshe, ungakwazi ukuqalisa ngokushesha ukusebenzisa i-PGC.

7. Sebenzisa amafrikhwensi egridi yomhlaba wonke ngaphandle kwemikhawulo yendawo yezinhlelo zokusebenza

Umkhiqizo we-PGC we-THD uhlangabezana namazinga okuhlunga omhlaba womhlaba; I-EMC/EMI ihlangabezana nezinga eliqinile le-EN55022 Ikilasi A; Ingasebenza ngokuzinza kumafrikhwensi egridi asuka ku-45Hz kuye ku-65Hz. Ngakho-ke, ukusetshenziswa kwemikhiqizo ye-PGC akukhawulelwe ngokuphelele yimikhawulo yendawo