ukusetshenziswa kwe-ipc variable frequency feedback system electronic control in mine win 380v/660v
ukusetshenziswa kwe-ipc variable frequency feedback system electronic control in mine win 380v/660v
ukusetshenziswa kwe-ipc variable frequency feedback system electronic control in mine win 380v/660v
  • ukusetshenziswa kwe-ipc variable frequency feedback system electronic control in mine win 380v/660v
  • ukusetshenziswa kwe-ipc variable frequency feedback system electronic control in mine win 380v/660v
  • ukusetshenziswa kwe-ipc variable frequency feedback system electronic control in mine win 380v/660v

ukusetshenziswa kwe-ipc variable frequency feedback system electronic control in mine win 380v/660v

Leli phepha lichaza ngokuyinhloko ukusetshenziswa kwesistimu yempendulo ye-IPC variable frequency energy esetshenziswe ekuwineni kahle. Lolu hlelo lwamukela isiguquli esikhethekile se-PH7 sochungechunge lwemboni yokuphakamisa kanye nochungechunge lwe-PFH okokusebenza kwempendulo yamandla esindayo, futhi lakha kabusha imodi yokulawula isivinini sochungechunge lwe-rotor yasekuqaleni, engaphakela amandla avuselelwe emoto yokuphakamisa ibuyele kugridi.


1. Isingeniso

Ukuphakanyiswa kwezimayini kuyingxenye ebalulekile yenqubo yokukhiqiza izimayini. Insimbi noma amalahle ambiwa ezindaweni ezihlukahlukene zokusebenza ngaphansi komhlaba athuthwa ngezinto zokuthutha ngokusebenzisa imigudu engaphansi komhlaba eya endaweni yokupaka engaphansi komhlaba, abese ephakanyiselwa phezulu ngezinto zokuphakamisa. Ukuphakanyiswa nokwehliswa kwabasebenzi, kanye nokuthuthwa kwezinto zokwakha kanye nemishini, konke kudinga ukusetshenziswa kwezinto zokuphakamisa. Kuyihabhu elixhumanisa uhlelo lokukhiqiza ngaphansi komhlaba lwezimayini kanye nesikwele sezimboni ezingaphansi komhlaba, futhi indima ebalulekile yokuphakamisa imayini ichazwa ngesithombe "somphimbo wezimayini", okufanele kakhulu. Njengezinto ezisetshenziswa kakhulu ekuphakamiseni imayini, izinyusi zemayini noma amawintshi anezidingo eziphezulu zokuthembeka kwawo, ukuphepha, kanye nomnotho. Uhlelo lokulawula ugesi olushintshashintshayo lwemboni yokuphakamisa izimoto ye-Jianeng Company lusetshenziswe ngempumelelo ekulungiseni iwintshi eMayini yeSiliva yase-Changce yase-Yizhang County, Yixin Industrial Co., Ltd. e-Chenzhou City. Lesi sihloko sizonikeza isingeniso esiningiliziwe sokusetshenziswa kwaso.

2, Izidingo zokudluliswa kukagesi kumawintshi asezimayini

1. Layisha izici zewintshi lemayini

Lapho into esindayo iphakama, injini idinga ukunqoba ukumelana okuhlukahlukene (kuhlanganise nesisindo nokungqubuzana kwento), okungokwemithwalo yokumelana.

Lapho into esindayo yehliswa, ngenxa yekhono layo lokwehla ngokuvumelana nokusheshisa kwamandla adonsela phansi (amandla angaba khona), lapho amandla adonsela phansi ento esindayo makhulu kunokumelana nokungqubuzana komshini wokudlulisela, amandla adonsela phansi (amandla angaba khona) ento esindayo ngokwawo angamandla okushayela ekwehleni, futhi injini iba ngumamukeli wamandla, ngaleyo ndlela ingeyomthwalo wamandla.

2. Izimfuneko Zomshayeli Wenjini Yeseshini Yamayini

① I-torque yokuqala ephezulu nezici ezinhle zokulawula isivinini;

② Amandla okulayisha ngokweqile;

③ Kumafrikhwensi aphansi, ingakhipha itorque enkulu futhi ayikwazi ukushelela lapho imisiwe;

④ Lapho yehlisa, injini ikhiqiza inani elikhulu lamandla okuvuselela, futhi iyadingeka ukuze ikwazi ukuphatha amandla okuvuselela enjini ngokunengqondo.

3. Ububi bezinhlelo zokulawula zendabuko zamawintshi ezimayini

① Ukusetshenziswa kwamandla okuphezulu

Indlela yendabuko yokulawula isivinini yamawintshi asemayini iwukulawula isivinini sokumelana nochungechunge lwe-motor rotor. Lolu hlelo lokulawula lusebenzisa inani elikhulu lamandla okushibilika kuma-resistors axhunywe ochungechungeni ne-rotor (ngokuvamile ebalwa ngaphezu kuka-30% wengqikithi yamandla asetshenziswayo), okuholela ekumoshweni okukhulu kwamandla kagesi. Kuyo yomibili imibono yokonga amandla kanye nezomnotho, akukhuthazwa.

② Ukusebenza kahle kokulawula isivinini

Indlela yokulawula isivinini sochungechunge lwe-rotor ingeyokulawulwa kwejubane elilinganiselwe, futhi ukwehla kwejubane kutholwa ngokusetshenziswa kwamandla kokumelana kwangaphandle kwe-rotor. Okubaluleke kakhulu ukuthi ijubane eliphansi, izici zemishini ye-motor zithambile, kanye ne-torque encane yokukhipha. Ngaphezu kwalokho, ukulawulwa kwesivinini esilinganiselwe kunomthelela omkhulu ezimotweni nasezinsizeni zemishini, okuholela ekusebenzeni kwemishini okungazinzile, ukulawulwa kwesivinini okungaqhubeki, ukuchezuka kalula, kanye nezinga eliphezulu lokuhluleka. Kumodi yokukhiqiza eqhubekayo yamahora angama-24 ezimayini zamalahle, kunokulahlekelwa okukhulu kwezomnotho.

③ Ukwethenjwa kwesistimu okungekuhle

Ukuvuleka nokuvalwa njalo kwezixhumi (oxhumana nabo abavamise ukuvuleka nokuvala ngaphansi kwezimo eziphakeme zamanje) kuvame ukubangela ukucwiliswa kwezixhumi othintana nazo kanye nokushiswa kwamakhoyili.

Izinyathelo zokuzivikela ezinganele zingaholela kalula ekukhathaleni kwezimoto.

I-C brake ibhekene nomthelela omkhulu, futhi ama-brake pads agqokwa kakhulu, okwenza kube lula ukuthi ibhuleki lingabambeki liqine futhi lidinga ukulondolozwa nokushintshwa njalo.

④ Izindleko zokunakekela eziphezulu

Ama-contact, amabhulashi e-rotor motor, nama-slip ring ngokuvamile adinga ukunakekelwa nokushintshwa, okumba eqolo.

Isinciphisi nebhuleki kunomthelela omkhulu futhi ngokuvamile kudinga ukulungiswa.

Izici zendlela yokulawula isivinini sochungechunge lwe-C rotor ekugcineni ziholela ekusebenzeni kahle okulinganiselwe (ukwehluleka okuvamisile ezimeni zokuvala shaqa nokulungiswa), umthwalo osindayo wokulungisa, kanye nezindleko ezikhulayo zokusebenzisa nezokulungisa.

4. Izinzuzo ze-frequency conversion impendulo uhlelo lokulawula ugesi lwewintshi yasemayini

① Isiguquli sefrikhwensi sinokusebenza okuhle kokulawula isivinini, i-torque enkulu yokuqala, izici zomshini oqinile, nokuma okunembile.

② Isiguquli sefrikhwensi sisebenza kahle, sinomthelela omncane kusinciphisi nebhuleki, sinciphisa ukugcinwa kwezinto zokusebenza futhi sandise impilo yesevisi ye-hoist.

③ Ngemuva kokusebenzisa isiguquli se-frequency, asikho isidingo sokusebenzisa oxhumana nabo, futhi injini yesilonda ingashintshwa ibe yinjini yekheji ye-squirrel ngaphandle kwesidingo sokugcinwa kwamabhulashi nezindandatho ezishelelayo.

④ Isiguquli sefrikhwensi sisebenza kahle kakhulu futhi sinokuvikeleka okuphelele, ukuqapha, kanye nemisebenzi yokuzihlolela injini nesistimu. Uma kuhlanganiswe nokulawula kwe-PLC, kungathuthukisa kakhulu ukwethembeka kwesistimu yokulawula ugesi wewintshi yezimayini.

⑤ Umsebenzi wempendulo yamandla ungabuyisela amandla okuvuselela enjini kugridi yamandla, konga kakhulu ugesi.

3, Ukusetshenziswa kwe-IPC frequency conversion impendulo system electronic control ekulungiseni ukonga amandla amawintshi asemayini (380V)

Ngokwezici zomthwalo kanye nezidingo zokulawula zemishini yokuwina imayini, ukucushwa okuyinhloko kwesistimu yokulawula ugesi yempendulo yefrikhwensi ingokulandelayo:

 

iphrojekthi

ipharamitha

Ukuphawula

Isiguquli sefrikhwensi yesistimu

PH7-04-075NDC

75KW/165A/380V

1 iyunithi

Idivayisi yempendulo yamandla esistimu

PFH55-4

Isilinganiso samanje: 55A, inani eliphakeme lamanje: 80A

1 iyunithi

Isistimu ye-PLC

I-Siemens S7-200

CPU224/AC/DC/Relay

6ES7 214-1BD23-0XB8


Description

3. Uhlelo lokuguqula ukonga amandla ukuze uthole impendulo yokuguqulwa kwefrikhwensi yewintshi yasemayini

Ngemva kokuguqulwa kwesistimu yewintshi yezimayini, injini yomshini wokuphakamisa iwintshi yemayini yayinesivinini esishintshashintsha kakhulu, ithuthukisa kakhulu ukusebenza komshini wokuphakamisa kanye nokunciphisa umthelela omkhulu ezingxenyeni zenjini nemishini. Ngesikhathi esifanayo, impendulo yamandla izothuthukisa amandla okuvuselela enjini azobuyiselwa kugridi, konga kakhulu ugesi, kunciphise izinga lokushisa elizungezile lokusebenza kwemishini esizeni, futhi kwandise impilo yesevisi yezinto zokusebenza zikagesi. Uhlelo lokuvuselela okonga amandla lunamakhabethe amabili okulawula, ahlanganisa isiguquli semvamisa kanye nedivayisi yempendulo yamandla PLC, Imisebenzi ethile ye-contactor nezinye izakhi ifingqiwe kanje:

1. Ngemuva kokuguqulwa kwesistimu, imodi yokulawula impendulo yemvamisa eguquguqukayo yemoto ingashintshwa ngokukhululekile ngemodi yokulawula imvamisa yochungechunge lwe-rotor yasekuqaleni, futhi izindlela ezimbili zokulawula zixhunywe ngogesi ukuze kuqinisekiswe ukuphepha kokusebenza kwesistimu.

2. Ngemuva kokuguqulwa kwesistimu, imodi yokuqala yokusebenza kanye nemikhuba yokuwina imayini kuzogcinwa, okungukuthi, ukulawulwa kwegiya kanye nemodi yokusebenza yesilawuli sokuqala sekhamera kuzogcinwa. Ngale ndlela, ngeke kuthinte ukusebenza okuvamile komqhubi wewintshi yezimayini futhi kuqinisekiswe ukuthi ukuhlolwa kwemishini ekhethekile yewintshi yezimayini kuyafaneleka.

3. Isistimu yokulawula imvamisa yokushintshashintsha kagesi yendlela yokuphakamisa inemisebenzi eminingi yokuvikela efana nesekhethi emfishane, i-overvoltage, i-overcurrent, ukulahleka kwesigaba, ukulayishwa okungaphezulu, kanye nezinga lokushisa elingaphezulu, ukuze kukhuliswe ukuvikeleka kwendlela yokuphakamisa iwintshi yemayini.

4. Uhlelo lwamukela isiguquli sefrikhwensi ukuze sishayele umshini wokuphakamisa. Lapho injini ishayela umthwalo ongase wehliswe, injini izoba sesimweni sokukhiqiza amandla kabusha. Idivayisi yempendulo yamandla izobuyisela amandla avuselelwe enjini esimeni sokukhiqiza kugridi yamandla, iqinisekise ukusebenza okuvamile kwesistimu yefrikhwensi eguquguqukayo futhi yonga kakhulu ugesi.


4. Ukulungisa iphutha lesistimu

① Ukulungiswa kwamaphutha kwezinhlelo ze-PLC namasekhethi okulawula. Ngemuva kokuthi ukufakwa kwemishini sekuqediwe, isifunda sokulawula sinikwa amandla futhi isifunda esikhulu asivulwanga. Yenza umjikelezo wokulawula kanye nokulungisa iphutha lohlelo lwe-PLC ukuze uqinisekise ukulawulwa okunengqondo okulungile kwesekethe yokulawula ne-PLC, kanye nokusebenza okuvamile kwazo zonke izingxenye.

② Ukulungiswa kwamaphutha kwesiguquli semvamisa.

Nqamula injini yokuwina imayini kusinciphisi, futhi usebenzise imodi yokulawula ye-V/F ukuze ungalayishi umsebenzi wesiguquli sefrikhwensi. Hudula injini ukuze uqinisekise ukusebenza okuzinzile nokujwayelekile kwenjini, futhi i-voltage ephumayo kanye neyamanje yesiguquli sefrikhwensi kujwayelekile.

Nqamula injini yokuwina imayini kusinciphisi, bese usebenzisa indlela ye-PG yokulawula i-vector yamahhala ukuze isiguquli sefrikhwensi senze ukuzifundela okujikelezayo nokuthola amapharamitha emoto. Bese, indlela yokulawula i-vector yamahhala ye-PG isetshenziselwa ukusebenza okungalayishiwe, ukuhudula injini nokulungisa amapharamitha ahambisanayo ukuze kuqinisekiswe ukusebenza okuzinzile kwemoto. I-voltage ephumayo kanye neyamanje yesiguquli sefrikhwensi kuvamile.

Xhuma i-winch motor kusinciphisi, bese usebenzisa isilawuli se-PG samahhala se-vector yesiguquli sefrikhwensi. Qalisa isiguquli sefrikhwensi ngomthwalo ukuze uqinisekise ukusebenza kwemoto okuzinzile.

③ Ukulungiswa kwamaphutha kwedivayisi yempendulo yamandla.

Yenza izivivinyo zokungalayishi nokwehlisa umthwalo osindayo ewindini lezimayini, usethe kahle inani le-voltage yesenzo sempendulo yedivayisi yempendulo yamandla, futhi uqinisekise ukusebenza okuvamile kwesiguquli sefrikhwensi kanye nesistimu yempendulo yamandla.

④ Ingqikithi yokulungisa iphutha nokusebenza kohlelo.

Lonke uhlelo luhlolwa jikelele ukuze kuqinisekiswe ukuthi iwintshi yezimayini iyaphakanyiswa futhi yehliswe ngaphandle komthwalo, iphakanyiswe futhi yehliswe ngaphansi komthwalo osindayo, isivinini segiya ngalinye sihlangabezana nezidingo, amashifu avamile, futhi isiguquli sefrikhwensi kanye nedivayisi yempendulo yamandla isebenza ngokujwayelekile. Futhi yenza ukuhlolwa kokushintshwa kokuguqulwa komsebenzi kanye nemvamisa ukuqinisekisa ukushintshwa okujwayelekile kanye nokusebenza okujwayelekile kwemvamisa yamandla.

4, Umthelela Wesicelo kanye Nokuhlolwa Kwekhasimende Kwempendulo Yokuguqulwa Kwemvamisa ye-IPC Yesistimu Yokulawula Ugesi Ekulondolozeni Amandla Ukuvuselela Amawintshi Emayini

Ukusebenza kwangempela kwesistimu kufakazele ukuthi ukusetshenziswa kwesistimu yokulawula imvamisa ye-IPC yempendulo kagesi ekuvuseleleni okonga amandla amawintshi asemayini akushintshi indlela yokusebenza yasekuqaleni yamawintshi asemayini, futhi ibhuleki lesandla lasekuqaleni ngeke lisasetshenziswa, okwenza umsebenzi ube lula. Uhlelo lusebenza ngokuzinza nangokuthembekile, ngokusebenza okuhle kakhulu kokulawula isivinini kanye ne-torque enkulu yokuqala kanye nokuphuma kwe-torque ephansi; Lapho umshini wehliswa, ugesi owedlulele okhiqizwa amandla kagesi avuselelwayo ubuyiselwa kugridi, okonga kakhulu amandla. Ikhasimende laneliseke kakhulu ngokusebenza ngempumelelo kwesistimu yokulawula imvamisa ye-IPC ye-IPC ekuvuseleleni okonga amandla kwamawintshi asemayini. Ngemuva kokulinganisa kwangempela, isistimu yokulawula i-IPC variable frequency feedback electronic control ingasindisa ngaphezu kuka-28% wamandla kagesi uma kuqhathaniswa nendlela yokulawula isivinini sokumelana nesivinini se-winch ye-winch motor rotor.

5. Isiphetho

Ukusetshenziswa kwe-IPC frequency conversion feedback system electronic control control ekuguquleni ukonga amandla kumawintshi asemayini kuye kwathuthukisa izinga lokuzishintsha kwemishini yokuwina embonini yezimayini futhi kwasheshisa ukuthuthukiswa kwemishini yezimboni embonini yezimayini. Ibambe iqhaza elihle kakhulu ekwenzeni ngcono umthamo wokukhiqiza wemboni yezimayini kanye nokuqinisekisa ukukhiqizwa kwayo kokuphepha.

Okubaluleke nakakhulu, izisetshenziswa zewintshi eziphakamisa imayini zingezamathuluzi ezimayini ezinkulu, futhi ukusetshenziswa kwawo kwamandla kubala ingxenye enkulu yawo wonke amandla asetshenziswayo kuwo wonke ukukhiqizwa kwezimayini. Uma kuqhathaniswa nesistimu yokulawula isivinini sokumelana ne-rotor yesilonda, isistimu yokulawula imvamisa yempendulo kagesi ingawonga kakhulu ugesi, inciphise ngempela izindleko zokukhiqiza futhi ikhiqize izinzuzo zezomnotho embonini yezimayini.