aikace-aikacen naúrar martani pgc a cikin kayan aikin injin cnc

Kayan aikin injin sarrafa lambobi, waɗanda aka gajarta azaman kayan aikin injin CNC, kayan aikin injin ne na atomatik sanye take da tsarin sarrafa shirye-shirye. Wannan tsarin sarrafawa yana da ikon sarrafa shirye-shirye cikin hikima tare da lambobin sarrafawa ko wasu umarni na alama, yanke su, wakiltar su a lambobi, da shigar da su cikin na'urorin sarrafa lambobi ta hanyar masu ɗaukar bayanai. Bayan ƙididdigewa da sarrafawa, ana aika siginar sarrafawa daban-daban ta na'urar sarrafa lambobi don sarrafa aikin kayan aikin injin, kuma ta atomatik sarrafa sassan gwargwadon siffar da girman da zanen ke buƙata. Kayan aikin injin sarrafa lambobi sun magance yadda ya kamata hadaddun, madaidaici, ƙananan tsari, da matsalolin sarrafa sassa iri-iri. Kayan aiki ne mai sassauƙa da ingantaccen aiki mai sarrafa kansa wanda ke wakiltar jagorar haɓaka fasahar sarrafa kayan aikin injin na zamani kuma samfurin mechatronics ne na yau da kullun.

1. Halayen kayan aikin injin CNC

(1) Babban daidaiton aiki. Kayan aikin injin sarrafa lamba suna aiwatar da umarnin da aka bayar a sigar lamba. A halin yanzu, bugun jini kwatankwacin kayan aikin injin CNC gabaɗaya ya kai 0.001, kuma ana iya rama jujjuyawar sarkar watsa abinci da kuskuren farar dunƙule ta na'urar CNC. Saboda haka, kayan aikin injin CNC na iya cimma daidaiton mashin ɗin. Don ƙananan kayan aikin injin CNC da matsakaici, daidaiton matsayi na iya kaiwa 0.03 gabaɗaya, kuma maimaita daidaiton matsayi shine 0.01.

(2) Ƙarfi mai ƙarfi ga sarrafa abubuwa. Lokacin canza sassan mashin akan kayan aikin injin CNC, kawai dole ne a sake rubuta shirin da shigar da sabon shirin don cimma aikin injin sabbin sassa. Wannan yana ba da babban dacewa don samar da hadaddun guda ɗaya, ƙananan batches, da gwaji na sababbin samfurori. Don daidaitattun sassa da hadaddun sassa waɗanda ke da wahala ko ba za a iya aiwatarwa tare da kayan aikin injina na yau da kullun ba, kayan aikin injin CNC kuma na iya cimma aiki ta atomatik.

(3) Babban digiri na sarrafa kansa da ƙarancin ƙarfin aiki. Ana yin aikin injin sassa ta kayan aikin injin CNC ta atomatik bisa ga tsarin da aka riga aka tsara. Baya ga sanya bel na huda ko madanni masu aiki, lodawa da sauke kayan aiki, gudanar da bincike tsaka-tsaki na mahimman matakai, da lura da aikin injin, masu aiki ba sa buƙatar yin hadaddun ayyuka na hannu. Ana iya rage ƙarfin aiki da tashin hankali sosai. Bugu da ƙari, kayan aikin injin CNC gabaɗaya suna da kyakkyawan kariya ta aminci, cire guntu ta atomatik, sanyaya ta atomatik, da na'urorin lubrication ta atomatik, kuma yanayin aiki na masu aiki yana inganta sosai.

(4) Babban haɓakar samarwa. Lokacin da ake buƙata don sarrafa sashi ya ƙunshi sassa biyu: lokacin motsa jiki da lokacin taimako. Bambance-bambancen kewayon saurin igiya da ƙimar abinci na kayan aikin injin CNC ya fi girma fiye da na kayan aikin injin na yau da kullun, don haka ana iya zaɓar sigogi masu dacewa don kowane tsari na kayan aikin injin CNC. Saboda ingantaccen tsarin tsarin kayan aikin injin CNC, yana ba da izinin yankewa mai ƙarfi tare da babban adadin yankan, wanda ke inganta haɓakar yankewa kuma yana adana lokacin motsa jiki. Saboda saurin motsi mara aiki na sassa masu motsi na kayan aikin injin CNC, lokacin matsawa da lokacin taimakon kayan aikin sun yi ƙasa da na kayan aikin injin gabaɗaya.

Yana da kusan ba lallai ba ne don gyara kayan aikin injin CNC lokacin maye gurbin sassan injinan. Don haka yana ɓata lokaci don shigarwa da daidaitawa sassa. Ingancin machining na kayan aikin injin CNC ya tsaya tsayin daka, yawanci ana gudanar da binciken yanki na farko ne kawai da kuma nazarin ma'auni na mahimmin ma'auni tsakanin matakai, don haka adana lokaci don dubawa. Lokacin yin aiki a cikin cibiyar sarrafa kayan aiki, kayan aikin injin yana ci gaba da aiwatar da matakai da yawa, yana haifar da ƙarin ci gaba mai mahimmanci a cikin ingantaccen samarwa.

(5) Amfanin tattalin arziki yana da kyau. Kodayake kayan aikin na'ura na CNC suna da tsada kuma suna buƙatar ƙimar ƙimar kayan aiki mai girma ga kowane sashi yayin aiki, a cikin yanayin samar da yanki guda ɗaya da ƙaramin tsari, ta amfani da kayan aikin injin CNC na iya adana lokacin yin alama, rage daidaitawa, sarrafawa, da lokacin dubawa, da adana farashin samarwa kai tsaye; ② Yin amfani da kayan aikin injin CNC don aiwatar da sassa gabaɗaya baya buƙatar samar da na'urori na musamman, adana farashin kayan aiki; ③ Madaidaicin daidaiton mashin ɗin CNC yana rage raguwar ƙima kuma yana ƙara rage farashin samarwa; ④ Kayan aikin injin sarrafa lambobi na iya cimma amfani mai amfani da yawa, adana sararin masana'anta, da adana saka hannun jari. Sabili da haka, yin amfani da kayan aikin injin CNC na iya samun fa'idodin tattalin arziki mai kyau.

2. Aikace-aikacen kayan aikin injin CNC yana da fa'idodi da yawa waɗanda kayan aikin injin na yau da kullun ba su mallaka. Iyalin aikace-aikacen sa koyaushe yana faɗaɗa, amma ba zai iya maye gurbin kayan aikin injin na yau da kullun ba, kuma ba zai iya magance duk matsalolin sarrafa injin ta hanyar tattalin arziki Kayan aikin injin sarrafa lambobi sun dace da sassa masu sarrafa abubuwa tare da halaye masu zuwa:

(1) Sassan da aka samar a cikin nau'i-nau'i masu yawa da ƙananan batches.

(2) Sassan da ke da rikitattun siffofi da sifofi.

(3) Sassan da ke buƙatar gyare-gyare akai-akai.

(4) Tsada da marasa juzu'i masu mahimmanci.

(5) Sassan gaggawa tare da gajeren ƙira da kewayon masana'anta.

(6) Sassan da babban tsari girman da babban madaidaicin buƙatun.

Tsarin Gyara Kayan Aikin Lamba Na Lambobi Biyu

1. Bayanin Kayan aiki

Babban ma'auni na kayan aikin injin canza makamashi a cikin masana'antar sarrafa kayan aikin CNC na Zhongshan Liqiong sune kamar haka:

(1) Alamar kayan aikin injin: Yirun Keitel Model: YRX-46A Kayan Aikin Injin Ƙarfin Ƙarfi: 7.5KW

(2) Zagayowar aiki 5 seconds, lokacin birki 1 seconds, birki na yanzu 12A

(3) Wutar lantarki: 380V 50HZ

2. Yin Sarrafa Makamashin Lantarki Na Farko

Lokacin da na'urar CNC ta kammala aiki ko kuma ta ƙare aikin aiki, injin ɗin zai kasance cikin yanayin samar da wutar lantarki. Diodes shida da ke cikin injin inverter suna canza makamashin inji na hanyar watsawa zuwa makamashin lantarki da kuma ciyar da shi zuwa tsakiyar da'irar DC, yana haifar da haɓakar ƙarfin lantarki a cikin ma'aunin ƙarfin makamashi. Idan ba a ɗauki matakan da suka dace ba, mai sauya mitar zai yi rauni saboda yawan ƙarfin wuta lokacin da ƙarfin wutar lantarki na da'irar DC ya tashi zuwa iyakar kariya. A cikin manyan injin inverters, akwai mafita guda biyu don sarrafa ci gaba da sabunta makamashin lantarki: ① saitin resistors a tsakiyar da'irar DC don ba da damar ci gaba da sabunta wutar lantarki ta hanyar zafi ta hanyar masu tsayayya, wanda ake kira braking makamashi; ② Yin amfani da na'urorin gyaran gyare-gyare don aikawa da ci gaba da sabunta makamashin lantarki baya ga grid ana kiransa birki na amsawa.

(1) Birkin amfani da makamashi ya ƙunshi naúrar birki da juzu'in birki.

(2) Don cimma ra'ayin sake fasalin wutar lantarki da aka samar ta hanyar birki na injin lantarki zuwa grid, mai juyawa gefen grid ya kamata ya yi amfani da inverter mai juyawa. Na'urar ceton makamashi ta IPC-PGC da Kamfanin Jianeng ya ƙaddamar yana da tsari iri ɗaya da mai jujjuyawar gefen grid da inverter, ta amfani da allon tantance ƙarfin wutar lantarki tare da yanayin sarrafa PWM. Saboda amfani da fasahar sarrafa PWM, ana iya sarrafa girman da lokaci na ƙarfin wutar lantarki na AC a gefen grid, wanda zai iya sanya shigar da AC ɗin a cikin lokaci tare da wutar lantarki na grid kuma ya kusanci sine wave. Matsakaicin wutar lantarki na tsarin watsawa ya fi 0.96, kuma yana da damar amsawar grid 100% yayin birki na amsawa ba tare da buƙatar autotransformer ba.

The IPC-PGC sine wave makamashi-ceton feedback na'urar iya mayar da mayar da sabunta wutar lantarki samar a lokacin motor gudun kayyade da sauran matakai zuwa ga wutar lantarki, guje wa makamashi asarar lalacewa ta hanyar juriya dumama ta amfani da na al'ada makamashi cinye birki raka'a, don haka cimma manufa makamashi-ceton effects da ingantaccen aiki.